We can reshape a wide variety of metals to comply with a wide variety of customer requirements. Forgings range from 1/2 to 10,000 pounds, and in small batch quantities to large volume runs. We can forge virtually all material grades and materials including Carbon, Stainless, tool-grade and exotics. Our Forge Shop features large mechanical and hydraulic forging presses for large and specialty forged products, and a hammer press that enables us to produce very large diameter nuts (5.0″+). All tooling is designed and made in-house. In-house heat treating, special torch cutting machines, automatic lathes, media blasting and finishing fulfill your secondary requirements. We work to forging specifications including ASTM-A668, MIL-S-24093, MIL-S-23284, ASTM, SAE, ASME, Military & Federal standards, ISO, AASHTO and custom specifications.
With a 40,000 square foot machine shop, and manual lathes up to 80″ long, we have a full range of machining capabilities to ensure we maintain control of your project from beginning to end. Our CNC’s feature horizontal and vertical milling, and we employ some of the most skilled, certified machine operators and programmers in the industry. By performing our machining in-house, we are able to streamline production, giving our customers better lead times, higher quality and lower costs. In addition to our CNC machines, our extensive in-house primary and secondary machining operations include: Lathes, Milling, Drilling (including deep hole drilling), Broaching, Thread Rolling and Cutting, Sawing, High Speed Nut Tapping and additional machining operations available through Dyson-Approved Partners.
Another great in-house capability of ours is our state-of-the-art non-atmospheric heat treat department, featuring five on-site quench and temper furnaces – up to 10,000 pounds and 16 feet long. We have a draw furnace for high speed nut forming, with stand alone heat treating also available. Some of our Heat Treating processes include: Normalizing, Annealing, Stress Relieving, Drawing, Quench & Temper, Solution Anneal, Carbide Solution Treating and Age Hardening. Additional processes and heat treat logs are also available. Our dedicated Heat Treat supervisor has over 20 years of experience, and ensures only the highest level of product quality at all times.
INSPECTION + QUALITY
We are staffed with top notch, quality-focused individuals who are driven and committed to delivering only the highest quality products to our customers, meeting the most stringent quality standards. We are ISO 9001:2008 compliant, and our in-house labs feature a wide variety of test equipment used to exceed our customers’ expectations, and maintain their loyalty and trust. We employ the most extensive inspection and quality control measures in the industry, including: Full Dimensional Including Ring and Plug Gages (System 21), Tri-Roll and Bi-Point (System 22), Gage Calibration, Optical Comparator, Magnetic Particle Inspection, Ultrasonic and Radiographic Testing, Hardness, Machined and Full Sized Tensils, Decarburization Analysis, Chemistry Analysis, Micro and Macro Etch and Coating and Thickness.